Deep-ploughing injection molding automation track | Jiangsu Tianqixing servo manipulator empowers the plastic industry with hard-core advantages.

With the overall acceleration of automation transformation in plastic processing industry, the traditional manual picking mode has many pain points, such as high labor cost, unstable production rhythm, low yield of precision plastic parts, and potential safety hazards in high temperature operation. Jiangsu Tianqixing Robot Co., Ltd., based in Kunshan Intelligent Manufacturing Industrial Belt, is a high-tech enterprise integrating R&D, production and sales. Its core business is mainly injection automatic servo manipulator and multi-axis injection manipulator. Relying on independent algorithm research and development, modular structure design and strict quality control in the whole process, Jiangsu Tianqixing Robot Co., Ltd. provides injection manufacturers with an integrated solution for supporting single manipulator and automation of the whole injection workshop, helping enterprises to achieve production goals of cost reduction, efficiency improvement, quality improvement and safety in all directions.

First, the layout of all categories of products covers the vast majority of injection molding production needs.

Based on years of research and development of linear robots, Apocalypse Star has built a complete product matrix of injection molding manipulator, including three-axis servo traversing manipulator, five-axis full servo multi-joint manipulator, bull's head manipulator, side-taking manipulator and other standard models, which are suitable for 50T—1600T full-tonnage injection molding equipment.

The product can complete the integrated operations such as automatic in-mold parts picking, nozzle material separation and cutting, hardware and nut embedded inserts, product stacking and placing, material conveying and docking, etc. Support single-arm, double-arm, single-section and double-section structural selection, give consideration to large-scale standardized mass production and multi-variety and small-batch flexible production change, and widely adapt to mainstream industry processing scenes such as 3C electronics, automotive plastic parts, household appliances, medical plastic consumables, daily packaging, toy shells and new energy plastic parts.

Two, five core hard core advantages, to build the core competitiveness of products

1, full servo closed-loop drive, ultra-high positioning accuracy, strict control of product defect rate.

The whole equipment is equipped with high-precision servo motor+ball screw+precision linear slide rail transmission structure, and adopts closed-loop motion control system, and the repeated positioning accuracy can reach 0.02 mm. Arm running is equipped with S-type acceleration and deceleration algorithm, which can start and stop smoothly without impact and jitter, and the grasping strength can be adjusted digitally and accurately. Aiming at the workpieces that are easy to scratch, such as ultra-thin shell, mirror plastic parts, precision connectors, etc., with customized soft fixture, the problems of product scratching, deformation and insert deviation can be effectively eliminated, which can greatly reduce the injection failure rate and stabilize the quality consistency of finished products in the workshop.

2. Speed up the production rhythm and increase the productivity of injection molding machines.

The manipulator's action logic is linked with the injection molding machine's mold opening and closing signal in real time, and the whole action process of picking and returning parts is highly compressed. Compared with manual operation, the single picking time can be shortened by more than 1 second, and the comprehensive production capacity of the whole production line can be improved by 15%~30%. The equipment supports continuous operation for 7×24 hours, and is not affected by factors such as personnel fatigue, shift change and difficulty in night shift recruitment, so as to maximize the productivity value of injection molding equipment and revitalize the existing equipment assets of the factory.

3, multiple safety protection system, build a solid workshop safety production bottom line

The hardware of the equipment is equipped with uplink and downlink limit switches, physical anti-collision buffer devices and safety door interlocking mechanism; The system is equipped with software overload protection, fault self-diagnosis, abnormal shutdown alarm functions, and dual protection of software and hardware to avoid mold collision, mold clamping and mechanical collision accidents. Completely replace personnel to enter the high-temperature mold area to work, put an end to industrial accidents such as burns and crushing injuries, and perfectly meet the standardized management requirements of factory safety production.

4. Modular intelligent control system with simple operation and flexible debugging.

Equipped with high-definition touch-control human-computer interaction interface, graphical programming operation is simple, and ordinary operators can start debugging in a short time; Support drag-and-drop teaching, one-key storage and call of parameters, and greatly improve the debugging efficiency of product replacement and mold modification. The communication interface is reserved in the control system, which can connect the MES and the upper management system of the factory, realize the collection of production data and remote viewing of operation status, and meet the needs of digital workshop construction in the factory. The wiring of the whole machine is arranged in a standardized way, which is resistant to oil pollution, dust and electromagnetic interference in the workshop, and the system is stable and reliable for a long time.

5, high-strength fuselage technology, durable and easy to maintain, long-term use cost is lower.

The main beam of the manipulator is made of high-strength aviation-grade aluminum alloy profile, which is lightweight and rigid enough, and it is not easy to deform after long-term high-frequency reciprocating operation; The first-line high-quality brand accessories are selected for the core transmission components, and all of them have been tested under full load for a long time before leaving the factory, so the service life of the whole machine is long. The structural layout of the equipment is convenient for daily cleaning, maintenance and repair, and the wearing parts are convenient to replace, with less investment in later operation and maintenance. Compared with long-term labor salary expenditure, the equipment investment cost can be recovered in a short period.

Real scene of manipulator workshop application

Third, one-stop full-cycle service to escort customers' landing automation

Tianqixing adheres to the business philosophy of "improving quality, putting customers first and creating service", and builds a full chain service system covering pre-sales survey planning, customized production of equipment, on-site installation and debugging, practical training of personnel, and lifelong maintenance and repair.

The pre-sales technical team can survey the customer's factory layout, mold specifications and capacity planning on the spot, and issue the matching scheme of the manipulator with the highest matching degree; In the delivery stage, engineers will be arranged to install and debug the equipment on site, and one-on-one training will be given on equipment operation, daily maintenance and basic troubleshooting methods; Establish a quick response service mechanism after sale, so that problems can be handled at the nearest door in southern Jiangsu and the surrounding areas of Shanghai, so as to minimize the loss of production line downtime and make customers worry-free in the whole process of purchasing and using Jiangsu Tianqixing.

Enterprise development vision

At this stage, the automation and intelligence of plastic manufacturing industry is an inevitable development trend. Jiangsu Tianqixing Robot will continue to deepen the technical iterative optimization of multi-axis servo manipulator for injection molding, focusing on technology research and development such as precision upgrading, energy-saving optimization and visual inspection integration, and constantly polish product stability and adaptability. Based on the radiation of the Yangtze River Delta in Kunshan, we will export high cost-effective and reliable injection molding automation equipment and solutions to plastic manufacturing enterprises across the country, help traditional injection molding enterprises complete the transformation and upgrading of machines with automation hardware, and promote the high-quality, green and intelligent development of plastic processing industry.