Deeply ploughing the automatic injection molding track | Jiangsu Tianqixing Robot empowers the intelligent upgrade of manufacturing industry with the dual business of customized manipulator and injection molding.

Recently, Jiangsu Tianqixing Robot Technology Co., Ltd., which focuses on the intelligent upgrading of the whole injection molding industry chain, has continuously consolidated the three core businesses of customized research and development of injection molding manipulator, automatic production line integration and self-owned injection molding processing. Relying on the integrated technology and production advantages, it has provided customers in industries such as new energy, 3C electronics, auto parts, medical plastics, and household appliance casings with one-stop comprehensive solutions from automatic equipment customization to plastic parts molding, helping small and medium-sized manufacturing enterprises to quickly complete production line cost reduction, quality improvement and unmanned transformation.

As a professional injection molding automation equipment service provider rooted in Kunshan, Jiangsu Province, Tianqixing Robot has anchored the core pain points of the injection molding industry since its inception: the low efficiency of manual picking in traditional production lines, the difficulty in controlling good products of precision products, the lack of adaptive automation equipment for non-standard products, and the lack of matching injection molding verification ability after purchasing robots in small and medium-sized factories. The company set up a core R&D team composed of engineers in mechanical structure, servo control, injection molding process and automation integration, and opened up the closed loop of customized R&D of manipulator and physical injection molding test, which was different from a single equipment sales enterprise, and realized the simultaneous landing of equipment R&D, working condition measurement and molding processing, greatly shortening the landing cycle of customers' automated production lines.

First, the whole scene of non-standard injection molding manipulator customization, as needed to create a dedicated automation program.

Tianqixing robot mainly provides customized services for a full range of injection manipulators, covering single-axis, three-axis, five-axis servo traversing manipulators, bull's-head manipulators and vertical manipulators. It is suitable for 50-4,000-ton full-tonnage injection molding machines, and can make full-dimensional non-standard transformation according to customer's product size, weight, molding technology and workshop layout.

Special machine for precision small parts: Customize high-speed small manipulators for electronic connectors, medical consumables and micro plastic parts, with repeated positioning accuracy of ±0.01mm, which supports the integration of in-mold parts, automatic water cutter and visual inspection, and prevents scratches and deformation of thin-walled precision products;

Large-scale thick-walled product model: customized heavy-duty tauren manipulator for automobile bumper, household appliance shell and large-scale plastic shell, with extended stroke, strengthened load structure and cushioning and shock absorption system, which can run stably and quietly for a long time;

Full-process automation and integration customization: auxiliary machines such as automatic plate setting, belt conveying, AGV docking, in-mold labeling, online inspection and defective product sorting can be matched as required, and a single-person or even no-manual injection workshop can be built. The equipment control system supports docking MES production management system to realize data visualization management.

All customized manipulators adopt high rigid body, imported servo drive and self-optimized motion control algorithm, and complete 72-hour uninterrupted load measurement in their own injection workshop before leaving the factory. The failure rate in high temperature and dust workshop environment is far below the industry average. With a visual and simple operating system, front-line workers can skillfully program and operate in a short time, reducing the cost of enterprise employment training.

Tianqixing five-axis servo injection manipulator

Second, it has its own injection molding workshop to realize the integrated matching of equipment measurement and product molding.

Different from the pure automation equipment manufacturers, Tianqixing operates the standardized injection processing production line synchronously, and is equipped with several injection molding equipments with different tonnage, thus forming a unique business advantage:

On the one hand, all new and customized manipulators have completed the real working condition test in their own processing workshops, and repeatedly debugged the motion trajectory, picking speed and fixture structure for different plastic raw materials (ABS, PC, PP, nylon, glass fiber modified materials) and different molding cycles to optimize the equipment adaptability. Customers can observe the whole process of automatic production of the same product on the spot before ordering, and intuitively verify the efficiency and good product effect;

On the other hand, for customers who need plastic products, the company provides mechanical arm matching+injection processing and packaging services. Customers don't need to connect the equipment factory and the processing factory separately. Tianqixing can customize and adapt the manipulator according to the product molding demand, and then undertake the batch injection molding and post-processing business simultaneously, so as to solve the two major needs of automation transformation and product production in one stop, greatly reducing the comprehensive cost of customer communication, mold trial and production.

Through the cooperation of "equipment research and development+injection molding", Tianqixing accurately grasps the pain points of the first-line molding process, and continuously iteratively optimizes the details such as manipulator fixture design, picking sequence, scratch-proof structure, and rapid mold changing adaptation, so that the automation equipment not only meets the basic function of "picking", but also meets the technological requirements of the whole process of real injection molding production.

Three, the whole cycle of one-stop service, escort customers production line stable operation.

Relying on the landing experience of mature projects, Tianqixing has established a complete service system covering pre-sale, in-sale and after-sale:

In the pre-sales stage, engineers are arranged to visit the survey workshop, and the customized manipulator automation scheme and cost calculation are issued free of charge in combination with product drawings and production capacity targets; In the production stage, the injection mold is tested synchronously to avoid the problem of equipment, mold and product adaptation in advance; After delivery, arrange a professional team to install, debug and train operators at home; Long-term annual inspection, equipment maintenance, program upgrade and rapid supply of accessories are provided, and the standard warranty period of all manipulators is sufficient to solve the worries of enterprise automation transformation.

Up to now, the company's customized injection manipulator and supporting injection processing services have served hundreds of manufacturing enterprises in the Yangtze River Delta and landed hundreds of automatic injection production lines. After customers introduced the Tianqixing automation scheme, the production line labor was generally reduced by more than 50%, the production efficiency was increased by 20%-40%, the yield of plastic products was steadily increased to more than 99%, and the production safety risk was significantly reduced.

Four, based on Jiangsu radiation throughout the country, continue to promote the localization and upgrading of injection molding automation.

At present, the intelligent transformation of manufacturing industry is accelerating, and the demand for automation and unmanned injection molding industry continues to grow. The person in charge of Jiangsu Tianqixing Robot Technology Co., Ltd. said that in the future, enterprises will continue to increase investment in research and development, deepen the research and development of lightweight, high-speed and intelligent vision integrated injection manipulator, and improve the supporting production capacity of injection processing; We will continue to give full play to Kunshan's location advantages, improve the rubber and plastic industrial chain based on the Yangtze River Delta, and create more cost-effective non-standard automation solutions for new energy, automobile, medical care, electronics and other sub-sectors.

At the same time, the company will adhere to the dual-track development characteristics of "equipment customization+molding processing", break down the barriers of automation equipment and injection molding processing industry, take technology landing and real working condition verification as the core competitiveness, and continue to provide domestic plastic manufacturing enterprises with intelligent upgrading paths that are more suitable for production practice, and help the injection molding industry to develop efficiently, green, intelligently and with high quality.