Introduce in detail: what are the product characteristics of three-axis servo manipulator with two sections and one arm?

Three-axis servo manipulator with two sections and one arm is mostly used in the scenes of finished product taking out and material handling of injection molding machines and other equipment. It has the advantages of high speed, high efficiency, high precision and easy operation. Its specific product features can be developed from multiple dimensions such as structure, performance, control and adaptability. Details are as follows:

Reasonable structural design and strong stability and durability.

High-rigidity lightweight structure: the arm is mostly made of high-rigidity aluminum extrusion beam or high-strength aluminum alloy precision casting, which is formed by CNC machining, ensuring the structural strength and effectively reducing its own weight. With the high-rigidity 3D structure design, the vibration is small during operation, which can prolong the durability of the equipment, and is also suitable for counterweight load operation. Some models can load up to 30Kg.

Double-section double-speed and high-quality transmission parts: double-section arm with belt double-speed mechanism can not only reduce the operation cycle time and equipment installation height, but also meet the demand for taking out deep finished products; At the same time, T-shaped toothed steel wire PU belt or synchronous belt is often used for transmission, and with high-precision and high-speed special linear slide rail, it not only has low running noise, but also has the characteristics of wear resistance, heat resistance and no deformation, further ensuring structural stability. Some models will also choose Japanese low THK low noise rail to make the operation smoother.

Excellent sports performance and high production efficiency.

Outstanding high-speed take-out ability: each shaft is driven by high-performance AC servo motors of Panasonic and other brands, with strong power and quick response. The ultra-high-speed take-out time of some models is only 1.5 seconds, and the full cycle time can be controlled within 12 seconds, which can greatly shorten the production rhythm. For example, matching this manipulator in the injection molding industry can increase the production capacity by 20%-30%.

High positioning accuracy: With the precise cooperation between the servo system and the linear slide rail, the positioning accuracy has good repeatability, some models can reach 0.15mm, and some high-precision models can even reach 0.05mm.. This high-precision feature can avoid the deviation when taking and placing materials, reduce the defective rate of products, and is especially suitable for taking out products with short molding cycle and complex automation scenes.

Intelligent and convenient control, low maintenance cost

User-friendly and easy to use: equipped with 8-inch and above industrial high-resolution touch screen, supporting multi-language display, with instructional programming function, operators can flexibly set actions according to job requirements, and can also stop and start actions at any time. Program modules of some models can be imported and exported through the communication interface, which further enhances the flexibility of operation.

Efficient troubleshooting: the system has the function of automatic fault detection, which can display and record fault information in real time, and can quickly locate the problem without complicated detection process, reducing maintenance difficulty and downtime. At the same time, the hardware mostly adopts modular design, such as CPU modularization, and the main control module and the expansion module are independent of each other, which not only improves the response speed of the system, but also facilitates the replacement and maintenance of components, and the overall structure is simple, without complicated maintenance operations such as extra lubrication.

Wide adaptability and strong expansibility.

Compatible with a variety of working conditions and equipment: this type of manipulator is suitable for multi-specification horizontal injection molding machines such as 50-300 tons, which conforms to SPI and EURO-MAP standards and is compatible with multiple brands of injection molding machines. An auxiliary arm can also be added to the arm for the three-plate mold, so that the finished product and the material head can be clamped at the same time, and it can also meet the requirements of multi-cavity finished product suction in one mold.

Can expand a variety of operating functions: reserve multiple groups of external input and output points, and can be connected with peripheral equipment such as conveyor belt, receiving platform and release agent device. In addition, it can also adapt to a variety of operations, such as packing, stacking, labeling, water cutting, quality inspection, etc. Some models support logical instructions such as condition judgment and cycle control, which can meet the automatic production needs of different industries.

Safety protection in place, more reliable operation: equipped with position limit sensor and limit block, which can effectively avoid mechanical collision and electrical failure; The control panel of some models has short circuit protection function, and each signal output terminal is equipped with intelligent detection, which can prevent short circuit, overload and high temperature from damaging the equipment and ensure the safety of the equipment and operators in the production process.