What safety precautions should be paid attention to during the operation of injection molding manipulator?

During the operation of injection molding manipulator, in order to ensure the safety of personnel and the normal operation of equipment, the following safety matters need to be paid attention to:

Personnel safety

Training and appointment: Operators must receive professional training and be familiar with the operation methods, safety precautions and emergency handling procedures of the injection molding manipulator, and can only take up their posts after passing the examination.

Wear protective equipment: When operating the injection manipulator, the operator should wear necessary protective equipment, such as safety helmet and safety shoes, to avoid accidental injury in the work process.

Keep a safe distance: When the manipulator is running, personnel should keep a safe distance from the manipulator, and it is forbidden to stay within the movement range of the manipulator or carry out other operations to prevent being collided or pinched by the manipulator. Generally speaking, the safe distance should be not less than 1.5 meters.

No unauthorized changes: Without permission, it is forbidden for anyone to change the control program, safety device or mechanical structure of the manipulator without permission, so as not to cause safety accidents.

Emergency treatment: the operator should be familiar with the location and usage of the emergency stop button. In case of emergency, he should immediately press the emergency stop button, cut off the power supply of the equipment, stop the operation of the manipulator, and notify relevant personnel in time for treatment.

Equipment operation

Regular inspection: before, during and after the operation of the manipulator, regular inspection should be carried out. Check whether all components are normal before operation, including whether the connection of mechanical structure is loose and whether the electrical components are damaged; Observe the operating state of the manipulator during operation, such as whether there is abnormal noise, vibration, fever, etc. Check the wear and tear of equipment after operation, and find and deal with potential safety hazards in time.

Avoid overload operation: operate in strict accordance with the rated load of the manipulator, and overload operation is strictly prohibited. Overloading may lead to damage of mechanical parts of manipulator, overheating of motor and even safety accidents.

Ensure the standard of material placement: when feeding the injection molding machine and placing the products, ensure that the materials are placed neatly and stably, so as to prevent the materials from falling and hurting people or affecting the normal operation of the manipulator. At the same time, it is necessary to clean up the sundries and wastes on the workbench in time to keep the working environment clean and tidy.

Pay attention to the coordination of peripheral equipment: the injection manipulator usually works in coordination with peripheral equipment such as injection molding machine and mold, so as to ensure the coordination and accurate cooperation between these equipment and avoid safety problems caused by conflicts between the equipment. For example, in the process of mold opening and closing of injection molding machine, it is necessary to ensure that the actions of taking and putting parts by the manipulator are synchronized with them to prevent collision.

Maintenance of safety devices: regularly check and maintain the safety devices of the manipulator, such as limit switches, safety light curtains, overload protection devices, etc., to ensure their normal work. Once the safety device fails, the manipulator should be stopped immediately and can not continue to run until it is repaired or replaced.