When installing the injection molding manipulator, debugging and acceptance can be carried out according to the following steps:

I. Debugging

Electrical system debugging

Check whether the power supply is connected correctly to ensure that the voltage is stable and meets the requirements of the manipulator. Check whether the grounding is good, so as to prevent electrical faults and potential safety hazards.

Test each electrical component one by one, such as sensor, controller, driver, etc., to ensure their normal functions. Check whether the signal transmission is accurate to avoid misoperation or signal loss.

Set and debug the parameters of the control system, including parameters such as movement speed, acceleration and position accuracy. According to the actual production demand, it is optimized and adjusted to achieve the best operation effect.

Mechanical system debugging

Check whether all joints and parts of the manipulator are installed firmly without looseness or clearance. Manually operate the manipulator to check whether it moves smoothly, and whether it is stuck or has abnormal noise.

Adjust the travel and limit position of the manipulator to ensure its safe operation within the working range. Install limit switches and protective devices to prevent the manipulator from exceeding the working range or colliding.

Debug the grasping mechanism of the manipulator to ensure that it can accurately grasp and place the injection molded products. Adjust the grasping force and position to adapt to different sizes and shapes of products.

Collaborative debugging with injection molding machine

Connect and debug the manipulator and injection molding machine to ensure that they can exchange information normally. Set the mold opening signal and ejection signal of the injection molding machine, so that the manipulator can accurately judge the working state of the injection molding machine.

Carry out the coordinated action debugging between the injection molding machine and the manipulator to ensure that the manipulator can accurately enter the mold area to grab the product after the injection molding machine opens the mold, and put the product in the designated position at the right time. Adjust the time and sequence of coordinated actions to improve production efficiency and stability.

Security system debugging

Check the safety protection devices of the manipulator, such as safety door, grating, emergency stop button, etc., to ensure its normal function. Conduct safety test, simulate all kinds of abnormal situations, such as personnel entering dangerous areas, manipulator failure, etc., and check whether the safety system can respond in time and stop the action of the manipulator.

Set safety parameters, such as maximum speed and maximum load, to ensure that the manipulator runs in a safe range. Conduct safety training for operators to familiarize them with safety operation procedures and emergency treatment measures.

Second, the acceptance

Performance index acceptance

Check whether the movement speed, acceleration, position accuracy and other performance indicators of the manipulator meet the design requirements. Use measuring tools to measure the trajectory of the manipulator to ensure its accuracy within the allowable range.

Test the load capacity of the manipulator, put the injection products with different weights on the grasping mechanism of the manipulator, and check whether it can grasp and place the products stably. Ensure that the load capacity of the manipulator meets the production requirements.

Check the working efficiency of the manipulator, record the time it takes to complete a working cycle, and compare with the design requirements. Optimize the action flow and parameter setting of manipulator to improve work efficiency.

Functional acceptance

Test the functions of the manipulator one by one, such as grasping, placing, rotating, translating, etc., to ensure its normal function. Check whether the control system of the manipulator is easy to operate and program and has a good man-machine interface.

Check the degree of automation of the manipulator to see if it can realize the functions of automatic feeding, automatic blanking and automatic detection. Improve the automation level of production and reduce manual intervention.

Safety performance acceptance

Check whether the safety protection device of the manipulator is complete and effective. Ensure that the safety door, grating and emergency stop button can work normally to prevent personal injury and equipment damage.

Check the safety operation procedures of the manipulator, and check whether the operators are familiar with the safety operation procedures and emergency treatment measures. Strengthen safety management and improve the safety awareness of operators.

Document acceptance

Check all documents in the process of installation and debugging, such as installation manual, debugging report, operating instructions, etc., to ensure their completeness and accuracy. Document acceptance is an important part of equipment acceptance, which provides a basis for later maintenance and management.

In a word, when installing the injection molding manipulator, debugging and acceptance are the key links to ensure the normal operation of the equipment and meet the production requirements. Through strict debugging and acceptance, the reliability and stability of equipment can be improved, which provides a strong guarantee for production.