- Planning layout:

- First of all, according to the space size of the production workshop and the position distribution of the injection molding machine, the installation position of the robot is reasonably planned. Ensure that the manipulator will not collide with other equipment or buildings during operation, while reserving enough operation and maintenance space. For example, in a standard plastic toy factory production workshop, if the spacing between injection molding machines is small, you can choose to install a small, flexible robot, and use a wall-mounted installation mode to save space.

- Equipment selection:

- According to the production process and product characteristics of plastic toys, choose the appropriate injection molding manipulator. Factors to consider include the load capacity of the manipulator, working range, repeated positioning accuracy, etc. For example, if the toy is large in volume and heavy in weight, it is necessary to choose a manipulator with strong load capacity; If the shape of the toy is complex and requires high-precision take-and-place operation, then a manipulator with high positioning accuracy should be selected.

- Installation fixed:

- Assemble and fix the various parts of the manipulator according to the installation instructions of the manipulator. It is usually necessary to use professional installation tools and fixed parts to ensure that the robot is firmly and reliably installed. During the installation process, pay attention to adjusting the levelness and verticality of the manipulator to ensure its normal operation. For example, a level can be used to adjust the mounting base of the manipulator so that its levelness error is controlled within a certain range.

- Connect power and air source:

- Connect the power and air supply of the manipulator to the corresponding supply system. The connection of the power supply should meet the electrical safety standards, ensure good grounding, and prevent safety accidents such as leakage. The connection of the air source should ensure that the air pressure is stable, and equipment such as filters and pressure regulating valves should be installed to ensure that the pneumatic components of the manipulator work normally.

- Programming debugging:

- Program and debug the robot according to the production process requirements of plastic toys. Programming can be done through the programming software that comes with the manipulator, or by using an external programming device. In the programming process, it is necessary to set the action sequence, speed, position and other parameters of the manipulator, and carry out multiple debugging and optimization until the manipulator can accurately and stably complete the operation of the injection parts.

- Safety protection:

- Install safety protection devices around the working area of the manipulator, such as safety fences, safety light curtains, etc., to prevent personnel from entering the working area of the manipulator by mistake and causing safety accidents. At the same time, the corresponding safety protection procedures should be set in the control system of the manipulator, such as the emergency stop button, the limit switch, etc., to ensure that the manipulator can stop running in time when an abnormal situation occurs.