The following are some common standards and key points for the design of five-axis injection molding manipulators:
1. Mechanical structure:
- High strength and rigidity to ensure stability during rapid movement and bearing of molded parts.
- Precision machining and assembly to ensure the accuracy and repeatability of the movement of each shaft.
- Reasonable layout and space utilization for easy installation and maintenance.
2. Motion control:
- High precision servo motor or stepper motor drive for precise position and speed control.
- Smooth motion trajectory planning to avoid stalling and impact.
- Fast response ability to meet the beat requirements of injection molding production.
3. Safety standards:
- Complete safety protection devices, such as light curtain, emergency stop button, etc.
- Comply with relevant mechanical safety standards and electrical safety standards.
4. Grab function:
- Design suitable clamps or grippers that can reliably grasp injection molded parts of various shapes and sizes.
- With a certain degree of adaptability and versatility.
5. Control system:
- Intelligent control system for parameter setting, program editing and monitoring.
- Good man-machine interface, easy to operate and debug.
Reliability and durability:
- Select high quality parts and materials.
- After rigorous testing and verification, to ensure long-term stable operation.
6. Compatibility:
- Can work well with injection molding machines of different models and specifications.
- Easy to integrate and work with peripheral devices.
For example, an excellent five-axis injection molding manipulator, its mechanical structure is made of high-strength alloy materials, and the motion accuracy of each axis can reach within ±0.05mm; The control system adopts advanced PLC system with visual operation interface; Grasping device designed for different plastic parts of the special fixture, to ensure that grasp firmly and do not damage the plastic parts. At the same time, it has also passed a number of safety certifications, and can work stably and efficiently when used with various injection molding machines.