Jiangsu Tianqi Star robot introduction: injection molding industry commonly used manipulator three-five-axis manipulator

As we all know, our injection molding industry uses more three-axis manipulator and five-axis manipulator, which are composed of three parts of the actuator, the drive mechanism and the control system, so as to replace the manual for automatic cutting nozzle, mold insert, mold labeling, mold assembly, shaping, classification, stacking, product packaging, mold optimization and so on. Reduce heavy manual labor, improve working conditions and work safety; It plays an extremely important role in improving the production efficiency of injection molding machines, stabilizing product quality, reducing scrap rate, reducing production costs, and enhancing the competitiveness of enterprises. So what are the differences and connections between the three-axis manipulator and the five-axis manipulator? Our Jiangsu Tianqi Star robot - manipulator manufacturer is summarized as follows:

The three-axis manipulator is suitable for taking out the finished products and water nozzle of various horizontal injection molding machines of 50~500 tons. The arm form has a single cut type, a double cut type, and can increase the auxiliary arm for three pieces of die, while clamping the finished product and the material head; Up and down stroke from 650~1150mm for cylinder drive. The horizontal shaft is driven by AC servomotor. The upper and lower and pull are driven by the cylinder to increase the efficiency of taking out the die. The installation of the three-axis manipulator can increase production capacity (20%~30%), reduce the defect rate of the product, ensure the safety of the operator, reduce labor, accurately control the production volume, and reduce waste.

The five-axis manipulator can imitate some of the action functions of the human hand and arm to grasp, carry objects or operate things according to fixed procedures. Robot is the earliest industrial machinery is also the earliest modern robot, although a little clumsy, but can replace the heavy work of people to complete the mechanization and initiative of production, can operate in harmful environment to maintain personal safety, although not as sensitive as the human hand, but it can constantly repeat work and labor, not tired, not afraid of risk, strength than human hand, etc. It has been paid attention to by many parts, so it is widely used in machinery manufacturing, metallurgy, electronics, light industry and atomic energy. The five axes of the manipulator are: the main arm pulling shaft, the upper and lower axis of the main arm, the secondary arm pulling shaft, the upper and lower axis of the secondary arm and the horizontal axis.

As mentioned above, the 3-axis manipulator and the 5-axis manipulator refer to the number of servo motors, and the 3-axis is a total of 3 servo motors. Take 5 axes as an example: 1 servo motor is used horizontally, 1 axis; Main arm with 2 motors: lifting 1, pulling 1, 2 axes; Auxiliary arm with 2 motors: lifting 1, pulling 1, 2 axes; As for the 3-axis, there is mainly no secondary arm, which is missing 2. In addition, although the large tonnage manipulator is only the main arm, it is also a 5-axis, and the above introduction hopes to help you!