Do you know what are the technical requirements for installing injection molding manipulators?

When installing or using injection molding machine manipulators, it is generally concerned about some technical requirements of injection molding machine manipulators, and now summarize the following points:

1. The robot device direction of the two adjacent injection molding machines should be clear.

2. All actions and movements do not hinder the switch of the injection molding machine safety door.

3, all the straight line, rotation and other actions of the manipulator can be set on the spot, and can be set in the certain error range, once the error exceeds the set value, it will alarm and stop the action in time, and show its fault information on the touch screen.

4. When the injection molding machine or manipulator is faulty, the injection molding machine and the manipulator will interlock. That is, when the manipulator is faulty, the injection molding machine will stop the operation; Similarly, when the injection molding machine is faulty, the manipulator will also stop the action.

5, the arm has anti-collision function: when the occurrence of misoperation, the program has an active anti-collision function, which can actively judge and suspend the action according to the motor torque, which can minimize the loss.

6, the action of the manipulator and the injection molding machine is consistent, that is, it will not produce a collision nor interfere with the action of the injection molding machine, nor will the action of the manipulator lead to excessive extension of the production cycle of the injection molding machine.

7. When the injection molding machine is shut down (faulty shutdown, normal shutdown, mold replacement, equipment maintenance, etc.), the manipulator can be manually placed in a safe orientation or other necessary orientation; Does not hinder mold replacement and equipment maintenance operations.

8, when the robot presents problems (such as not in place, the product is not taken out, the product falls, etc.), it will immediately alarm and stop on the touch screen to show its problems, which is convenient to eliminate.

9, some products require the robot to include release agent spray system, spray release agent can be accurately sprayed into the cavity after opening the mold (nozzle Angle is adjustable), and can adjust the dosage, can set the spray frequency.

10, that is, the setting of all parameters and data can be set and modified by the computer, and then transferred to the robot system to perform, and can also directly set parameters and data in the robot hand.

Fault 1: The injection molding machine does not lock the mold when using the manipulator.

View doubts: 1: The motor of the injection molding machine is not open. 2: When the injection molding machine presses the mold lock, the pressure gauge does not react, and there is no output.

3: The robot signal is not in place. Treatment method: 1: Open the motor, but also can not lock the mold according to the following methods.

2: When the pressure gauge of the injection molding machine is not under pressure, the clamping signal of the injection molding machine plate is not output. When there is pressure, it is admitted that when the injection molding machine is used alone, the clamping is normal according to the following methods.

3: Open the function of the robot inside the injection molding machine, admit that the robot can return to the origin standby, the signal line of the robot is plugged into the application interface, and then acknowledge the mod-locking signal on the manual controller of the manipulator, the safety door signal, the signal after opening the mold, whether there is an output, {switch the safety door, press the opening mold to open the mold to the end, and then switch the safety door to admit}, after all the above are repaired, it is not possible. There is a problem with the mode-locking signal line of the injection molding machine connected to the manipulator system.

Fault 2: The injection molding machine is not fully active, and the alarm manipulator fails. Treatment: The injection molding machine recirculation time is not good, the injection molding machine or the manipulator recirculation signal is not output.

Fault 3: The manipulator can not return to the origin. Treatment method: Admit whether several electric eyes in the standby state are normal, and the parameters of the manual controller are not set. Fault 4: The hand controller does not appear. Treatment method: The internal IC contact is poor, the manual display screen line contact is poor, the display screen is bad.

Fault 5: manual controller can not set parameters Processing method: admit that the set parameters do not exceed the limit parameters (for example, the limit parameter is 1300, the storage parameter can not be set to more than 1300), the manual IC chip aging, poor contact can not set parameters.